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Repair of 2413S PLM When the Power Supply Fails


danu1964

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Once you crack that sucker open and see the same caps as we indicated.

 

That will tell you right away.

 

If it has the same caps as before then expect another service call in two years! LOL

 

 

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apostolakisl said:Somebody should just order like 20 or 30 sets of those capacitors and make a little repair kit to sell.  They could easily mail in a padded envelope for pennies instead of the $8 or so Mouser charges.
 
 
 
I would like something like that - Mouser shipping to Canada is $20 - can't be that much to stick in the mail - I could supply stamps too!

 

Dwight

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If no one steps up to the plate for the Canadian guys I will break down and get the parts.

 

Since Canada post are a bunch of Nazi rip off con artists I am sure it will cost way more to send it in a regular letter envelop!

 

Sometimes it really sucks aszz living in Canada!

 

 

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I recapped a PLM that died (and now is reborn), and I just bumped into this thread. So I thought I'd add a couple of notes:

 

1) I drilled 1/8" holes in the bottom and back top of the PLM. Heat is the big enemy of wet-dielectric capacitors (good or crappy). And mine sits at the top of my garage where summertime temps occasionally get over 100F. Hopefully the venting will reduce the inside case temp a little.

 

2) My PLM main board was covered in rivers of crusted, dried-up dielectric that had leaked out. I suggest wiping down the board with denatured alcohol.

 

From all the residue I saw I'm wondering if this another instance of the so-called "capacitor plague" of the last decade. Even for crummy electrolytics 2-3 years is too short to start leaking like this, and also the failure timing people are seeing seems suspiciously consistent.

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The rule of thumb for wet electrolytics is every 10°C decrease from the max operating temp doubles the lifetime. Ripple current and operational voltage also play into it.

 

If you really need the thing to last forever (more or less) use film caps for the lower-voltage ones, and an MLCC or organic for the 250V input filter. But that will cost.

 

I wouldn't have quite as big an issue with PLM failures (I'm on my 4th now) if SH would just make the @!#&!!** hardware address user-settable or override-able in some way.

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My PLM has died. The LED no longer lights up.

 

The sticker says 2413S, V1.4, 1051.

 

As a previous poster has specified there is no visible damage that I can see.

 

I will be ordering the above parts from Mouser but while I wait for them does anyone know of/have a schematic for the 2413S?

 

 

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I have seen no schematics for the 2413S or 2413U PLM, 2443 HW 2 Access Points. As the board is the same in the later Access Points just different firmware and no daughter card.

 

There are internal photos in the FCC Database but look like an earlier revision with only one capacitor in the raw 12 volt supply.

 

My early revision 1.0 2413S PLMs  have the two capacitors in the raw 12 volt supply. Hanging off the PCB with the small coil between them and a fly wire to the back side of the PCB.

 

I have found the specifications sheet for the Power Integrations LNK354GN IC. Used in the raw 12 volt  power supply.

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The rule of thumb for wet electrolytics is every 10°C decrease from the max operating temp doubles the lifetime. Ripple current and operational voltage also play into it.

 

If you really need the thing to last forever (more or less) use film caps for the lower-voltage ones, and an MLCC or organic for the 250V input filter. But that will cost.

 

I wouldn't have quite as big an issue with PLM failures (I'm on my 4th now) if SH would just make the @!#&!!** hardware address user-settable or override-able in some way.

 

 

That would be nice.  Like being able to change your mac address.  It would make replacing any device easier.

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I just received the capacitors from Mouser. Replaced them all.

After installing them the unit and powering it up the LED is on but flashing between RED and GREEN.

Does anybody know what that means?

Another unit that I have just lights up green when plugged in.

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I would hard reset the one flashing red / green. If it comes back up the same way it's safe to say something else was damaged when it died.

 

The other one should be a solid green when powered up.

 

What is the history of these two PLM's?

 

 

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The one that died had no history of problems until it died.

A reset didn't change anything.

I guess that something other than the capacitors needs replacing.

The second one is a replacement that I just purchased from Smarthome.

2413S V1.C 1425

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Yes, I have already checked that. They are all in corectly.

Hi George,

 

The fact that the LED is flashing is a good indication that the power supply failure has been fixed as I believe the LED runs off the 5V supply.  Time to look into the user manual or troubleshooting guide if there is one.

 

Dan

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Just to update everyone on what I have done so far on my 2413S.

 

I have checked all of the caps and found them all to be installrd correctly.

I have measured voltages across the following caps. These voltages persist even after the LED stops blinking.

C3 ~ 164 VDC

C11 ~ 4.5 VDC

C13 ~ 20.5 VDC

C7 ~ 20.6 VDC

C8 ~ 5.1 VDC

 

When first powered on the LED starts out RED. It then goes GREEN after a short time (maybe 1/2 second).

The cycle RED>GREEN repeats 6 times then the LED goes out.

 

My replacement 2413S when first powered on the LED starts out RED then goes GREEN and stays that way.

 

I have an old but working 2412S that when first powered on the LED starts out OFF then goes bright (blueish white) for a short time (maybe 1/2 second).

The cycle OFF>BRIGHT repeats 6 times then the LED goes DIM.

 

The manuals describe how to use a working unit but are not very helpful for troubleshooting.

At this point I'm not sure what troubleshooting can be done without a schematic. I guess I will have to try and create one,

 

Anyone have any ideas I would love to hear them.

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If you hard reset the PLM 3-5 times and the problem persists. It's time to call it a day and if it's still under the two year warranty send it back.

 

It's more than likely your PLM received a much larger voltage spike when one or more capacitors failed, taking out one of the IC chips.

 

 

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I believe the cycling Red to Green indicates. The Link Database EEPROM on the Daughter Board is not found.

 

You may want to verify there is 5 volts on the Daughter Board. As it has its own raw (~20V) to 5 volt regulator IC on the Daughter Board.

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Yes that is the board I was talking about.

 

Put the daughter board back and then see if the LED is better.

It has the link database EEPROM on it along with the RS232 interface chip.

 

I just tested my repaired 2413S with the Daughter Board removed. All I get is a cycle of Red/Green LED pulses.

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I guess my board or the interface to it is bad. When I connect mine back up the LED still blinks RED/GREEN.

 

If anyone is interested here is some info for the chips on the main board.

 

U7 is "Si4420"  data sheet is here http://www.silabs.com/products/wireless/EZRadio/Pages/si442021.aspx

U5 is PIC 16F648A data sheet is here http://www.microchip.com/wwwproducts/Devices.aspx?dDocName=en010212

U6 is PIC 16F688 data sheet is here http://www.microchip.com/wwwproducts/Devices.aspx?dDocName=en010215

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More information ............

 

You are correct about the daughter board. If I place a known good daughter board in my nonfunctional 2413S the LED initionally blinks RED but never goes GREEN.

 

If I place either of my daughter boards in my spare (GOOD) 2413S the LED initially blinks RED but then goes GREEN and stays that way. If I press and hold the reset I can get into linking mode as I should.

 

I guess as a previous poster suggested there is more wrong than a few bad capacitators.

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