paulbates Posted July 31, 2016 Posted July 31, 2016 This is an approach to wiring an existing sprinkler system for newer controllers. Managing the wiring terminations can be one of the biggest challenges during installation. I recently replaced ezfloras with a rainmachine after chipmunk damage to a master valve and an ezflora . The house came with a 1980s Rainbird controller that also was the termination point. The rainbird had a large work area and large, spaced terminals making it easy to bundle multiple commons and master valve connections. The irrigation system was wired with 3 bundles of 13 connector sprinkler wire, not easily connected to the new Rainmachine. When I installed the ezfloras originally, I kept the rainbird as the termination point (see pic). Now, I wanted to get rid of it and neaten up the space. The Rainmachine HD-16 has very small "hobby" style terminals that can take 1 wire each. Its wiring area is very limited. I need to wire 6 Commons to 3 Rainmachine terminals, and control 2 master valves off 1 reserved zone. I used terminals in the box to combine wires and ran only one to each rainmachine terminal. The 3 bundles were also a challenge so I dedicated a terminal block to each, sized based on the number of terminations required, so I didn't stress them. I used one side of the terminal blocks for the rainmachine, the other side for the matching irrigation system wires. Attached is a storyboard of a way to do it, if you are considering a newer controller. I took pictures of the existing state and documented / labeled. I measured and wired the new box for the rainmachine, mounted it and terminated the rainmachine. Then I added the 3 existing, one at a time, testing each. The box is Carlon junction box,it and the terminals came from my local HomeDepot. The have sprinkler wire by the foot as well if needed. Paul
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